Minutes
Regular Meeting
of the
Louisville Metro Air Pollution Control Board

November 17, 2004

The regular meeting of the Louisville Metro Air Pollution Control Board was called to order November 17, 2004, at 9:10 a.m. in the Board Room of the Air Pollution Control District, 850 Barret Avenue, Louisville, Kentucky, by Vice-Chairman Lee Howard. Lewis Hammond, Barbara Sexton Smith, Dr. Nadir Al-Shami, and Carolyn Embry were present. A quorum was present.

The following Louisville Metro Air Pollution Control District (District) staff members were present: Art Williams, Lauren Anderson, Jesse Goldsmith, Terri Phelps, Cynthia Lee, Scott Wegenast, Arthur Chang, Eva Addison, Ashley May, Marty Layman, Tom Pinto, Doug Spillman, Jenny Rhodes, Derek Newcomer, and Irene Stephenson.

The following guests were present: Corinne Greenberg, LBI; Rick Poynter and Frank Sizemore, Carbide Industries; Steve Marcus and Gary Tretter, Marcus Paint Company; Mark Saliga, Shield Environmental Associates; Sarah Scheetz, Louisville Gas & Electric Company; Brad Dillon, Greenebaum, Doll & McDonald; Ron Musgnug and Rich Robinson, American Synthetic Rubber Company; Tim Duncan, Rubbertown Emergency Action Education and Defense, Inc. (REACT); Rachael Hamilton, Frost, Brown, Todd L.L.C.; Jim Wade, Engelhard; Joan Lindop, Sierra Club; Cheryl Fisher, E.I. duPont; Paige Mosser Theriac, Theriac Environmental Consultants; Don Haynes, Earth Resources Management; Greg Long, Ford - Louisville Assembly Plant; Tim Corrigan, Greater Louisville, Inc.; Emily Boone, Lawn Care for Cleaner Air Award recipient; Rachael Gar, Alcan; Clarence Dykstra, DuPont Dow Elastomers LLC; and Winnie Hepler, REACT - Justice Resource Center.

Public Recognitions

Ms. Cynthia Lee presented a Lawn Care for Cleaner Air Award to Emily Boone. Ms. Lee recognized Ms. Boone’s long-term commitment for reducing air pollution emissions in the community. Ms. Boone said that she appreciates the award and enjoys having clean air.

Approval of Minutes

The minutes of the October 20, 2004 Public Hearing and Meeting were approved as distributed.

Public Comment

Steven Marcus, Marcus Paint Company, said that his company has a Federally Enforceable District Origin Operating Permit (FEDOOP). He stated that his company is going to be asked to jump through some more hoops in trying to meet the requirements of the STAR program without a clear understanding of what will be required. He said the regulations will affect local small businesses, will increase costs in monitoring equipment, and in most cases will be overkill. Having the regulation based on potential to emit is unfair, because his company would have to produce almost 3 ½ times its current production to use its emission potential, which is not feasible for a small company. Monitoring emissions and employing this information will require outside environmental consultants over and above what they currently use, and payroll costs are estimated to rise approximately $75,000 per year to cover an extra 1 ½ employees. These are based on 2002 potential to emit and 2004 actual emissions, which have not been monitored. The time table for implementation is unrealistic, especially for small businesses, which are already financially drained. They feel that their customers dictate the requirements to formulate products to their specific needs. They have been producing fewer volatile organic compound emissions because they are a custom formulator.

Jim Wade, Engelhard, said that he encourages the District to do a thorough job on the regulatory impact analysis to the STAR program. He has become more concerned about the cost of modeling. He noted that Ms. Smith has asked them to put together a group to do some modeling. He encourages the District not only to look at the emission results that come out of that study but also the cost and difficulty of the required modeling. He wants to make sure that information is captured in the impact study. He has heard many people say that the simple models often don’t work, that you have to go into more detail.

Cheryl Fisher, E.I. duPont, read from a prepared statement from their plant manager, Michael Sanchez. A copy of the statement is attached to the original minutes.

Tim Corrigan, Greater Louisville Inc. (GLI), thanked the Board, District staff, and the Mayor’s office for allowing some roundtable discussions on the STAR program over the past few weeks. GLI and its members believe that more understanding of the STAR program, and its impacts on economic development and public health, is beneficial and crucial to making good public policy. The meetings have been well attended, including attendance by Board members. This is indicative of the many issues and concerns that are out there in the community from all stakeholders. There are hundreds of comments to the current STAR program, as seen on the District’s web site, and there is possibly a second version being developed. GLI suggests that when the second version is released, the Strategy Committee meet and allow stakeholders to sit around the table and have an interactive discussion on the second version. GLI believes this is key to allowing individuals and stakeholders across the community to ask questions and discuss this program not only with staff but also with Board members, who have the final say. Issues needing discussion are the inputs to the methodologies, the type of methodologies to use for modeling, and the ultimate end point. GLI suggests that the next meeting of the Strategy Committee, following a suggestion from Ms. Smith, include a generic example of how the modeling tiers are used. GLI members have developed a good practical example that they are willing to share with the Strategy Committee when it is convened.

Clarence Dykstra, DuPont Dow Elastomers, read a draft press release to be issued within the next couple of days representing ten west Louisville manufacturing plant managers. A copy of the press release is attached to the original minutes.

Committee Reports

Mr. Williams indicated that he has had 47 meetings regarding the STAR Program, with a combined attendance of approximately 1,100, since the program was released. There have been 40 sets of comments received, and these are posted on the District’s web site. The comments are currently being reviewed with an internal team of District staff. They are two-thirds of the way through, and expect to take about two more weeks to go through the remainder of the comments. At that point the District anticipates re-convening the Strategy Committee and making a presentation about the District’s review of the comments and the proposed revisions to the program. This may occur by the middle of December

Staff Reports

  1. Director

    In response to the question raised last month by Ms. Embry regarding American Synthetic Rubber Company (ASRC) and the control efficiency of the proposed thermal oxidizer, Mr. Goldsmith said that he spoke with EPA Region 4 personnel who stated that a 99.5% control efficiency, which is what ASRC has proposed as a minimum, sounded reasonable. Many of the Lowest Achievable Emissions Rate (LAER) determinations have required much less controls, even down to as little as 95%. Hazardous waste incinerators could be required to achieve 99.99%, but this is not that application.

    Ms. Embry asked whether there were any examples of this technology being used anywhere in the country that are achieving higher rates and what those rates are. Mr. Williams responded that the District’s understanding is that 99.99% can be and is being achieved. However, from the research and feedback the District has had, they don’t know if they want to set that as a regulatory requirement. The company’s estimate, presented to the Board, was based on the 99.5% control efficiency. The company has represented that it anticipates the possibility of getting a higher destruction efficiency. At this point, the District is comfortable with maintaining the regulatory requirement of 99.5% control efficiency, knowing that this is the minimum that the thermal oxidizer will achieve. The feedback from EPA was that this was an achievable, realistic, and reasonable goal. A representative of the John Zink Company, a manufacturer of thermal oxidizers, indicated at last month’s Board meeting that 2,000 of the John Zink thermal oxidizers, and perhaps as many as another 1,000 thermal oxidizers from competitors, have been installed in this country, and many of them did achieve a 99.99% rate.

    Ms. Smith noted that during discussions at last month’s meeting a company representative mentioned that there is always a cost to environmental controls. A higher rate could be achieved, but the energy cost to the company would go up considerably. Ms. Smith asked whether there had been any discussions with Louisville Gas and Electric (LG&E) about providing natural gas at a more economical rate. Mr. Williams responded that he was not aware of any planned discussions. Ms. Smith said she is looking at a community-wide problem-solving effort. Ms. Embry added that the Board would like to feel confident that ASRC is going to achieve the lowest control efficiency rate that the technology is capable of. Mr. Williams responded that the District will explore the LG&E issue.

    Ron Musgnug, ASRC, said that it will cost more money to operate the thermal oxidizer at higher flows as well as at higher temperatures. There are three factors that are important to the control efficiency of a thermal oxidizer: residence time, temperature, and total gas flow. He said that ASRC is trying to capture the maximum airflow from the plant, anywhere between 2,000 and 600 cubic feet per minute. They intend to size the thermal oxidizer so that it would be able to take the low flows as well as the high flows and still remain as efficient as possible. The added cost issue came up when he said that if the 1,3-butadiene gas stream is at a low flow rate, the volume of combustible gas would need to be increased by adding natural gas. This was only a comment to explain the operating efficiency of the device. ASRC will be working to bring it to a 99.99% efficiency. He said that it does not make sense to be required to meet a 99.99% control efficiency. Their objective is to set up the temperatures, set up the flows, and set up the residence time so they can achieve as high a control efficiency above 99.5% as possible. Their environmental stewardship is the assurance that they will operate at the optimum efficiency to produce the cleanest air possible. He did not think it would be productive for the Board to pursue lower gas rates from LG&E.

    Mr. Williams added that once ASRC begins operation of a thermal oxidizer and performs the required stack tests to determine control efficiency, the District could negotiate with ASRC to revise the permit condition to require a higher control efficiency. At that point, there would be actual performance data upon which to base a more stringent requirement. Mr. Musgnug responded that it would be acceptable to renegotiate a different control efficiency requirement after the tests results are available.

    On the next subject, Mr. Williams said that the State of Kentucky has concluded that there was both a 1-hour and 8-hour ozone standard exceedance on August 2 at the Shepherdsville/Bullitt County monitor. The maximum 8-hour concentration was 102 parts per billion and the maximum 1-hour concentration was 127 parts per billion. The following day the District’s Bates Elementary monitor recorded an 8-hour ozone exceedance of 93 parts per billion. It is likely that the final 2004 ozone season report will show two 8-hour exceedances and one 1-hour exceedance.

    Mr. Williams noted that this morning’s Courier-Journal had reported on a study that came out yesterday on the observed correlation between increased ozone levels and increased mortality. This was a 95-city study led by Johns Hopkins and Harvard Universities. The Board members will be provided with a copy of the study. The study found that, on average, there was an average increase of 0.52% in mortality for every 10 parts per billion increase in ozone levels. The effect was seen generally with a one-week lag time following the increased ozone event. These were for levels that are even below the federal 8-hour standard of 80 parts per billion. The study did not show that the effect related to any particular sub-population, such as the elderly or people with respiratory disease. Louisville was included in the 95-city study. The researchers attempted to rank the communities by size of effect. Louisville was ranked 14th worst out of the 95 cities. The researchers cautioned that not too much weight should be put on that ranking because the actual differences between cities was quite small and sometimes within a margin of error. The study bears on the issues that are being examined by the Air Quality Task Force as it goes forward to make recommendations to this Board about what this community should do to achieve attainment with the 8-hour ozone standard. Mr. Williams said that he believes that the EPA has acknowledged that this is a significant and important study and its results would be considered as the EPA deliberates what strategies to pursue to achieve public health protection from ozone.

    Mr. Williams said that the monitored PM2.5 levels continue to trend downward in general this year, similar to the monitored ozone levels, although the monitored October PM2.5 average was a bit elevated over the monitored averages for the previous three years. The monitored June, July, and August PM2.5 averages were the lowest averages for those months.

  2. Lawn Care for Cleaner Air Awards

    The list of this month’s Lawn Care for Cleaner Air Award recipients was submitted for filing. A copy is attached to the original minutes.

  3. Air Quality Data

    The air quality monitoring reports were submitted for filing. A copy of each report is attached to the original minutes.

  4. Enforcement Status

    The APCD Enforcement Status 11/11/2004 (PDF) report was submitted for filing. A copy is attached to the original minutes.

  5. Startup, Shutdown, Malfunction, and Emergency Report

    The Malfunctions, Emergencies, Startups and Shutdowns received 10/11/2004 through 11/10/2004 (PDF) report was submitted for filing. A copy is attached to the original minutes.

Adjournment

The meeting adjourned at 9:48 a.m.  The next regular Board Meeting is Wednesday, December 15, 2004

 

_______/signed/_______
Lee Howard
Vice-Chairman

_______/signed/_______
Lauren Anderson
Assistant County Attorney


 

Home > Past Meetings | Upcoming Meetings | Board