Minutes
Regular Meeting
of the
Louisville Metro Air Pollution Control Board

May 19, 2004

The regular meeting of the Louisville Metro Air Pollution Control Board was called to order May 19, 2004, at 9:00 a.m. in the Board Room of the Louisville Metro Air Pollution Control District, 850 Barret Avenue, Louisville, Kentucky, by the Chair, Karen Cassidy, Lewis Hammond, Sandra Withers, and Carolyn Embry were present. A quorum was present.

The following Louisville Metro Air Pollution Control District (District) staff members were present: Art Williams, Jon Trout, Lauren Anderson, Eva Addison, Stephen Taylor, Terri Phelps, Cynthia Lee, Art Chang, Tom Pinto, Marty Layman, Cynthia Lee, Phyllis Fitzgerald, Martha Gammons, Sara Patterson, Erik Mohn, Amy Osborn, Scott Wegenast, Gary Flispart, and Donna Anthony.

The following guests were present: Brad Dillon, Greenebaum Doll & McDonald; Jonathan D. Miller, DuPont Dow Elastomers L.L.C.; Paula K. Kendall and Frank Schwartz, Citizens; Richard Robinson, Ron Musgnug, Jim Crowley, and Clair Nichols, American Synthetic Rubber; Tim Duncan, The Rev. Fred Withers, Lu Withers, Jonathan Tinsley, Winnie Helper, Kenneth Madison, and David Smith, REACT; Dennis Conniff, Frost Brown Todd; Mike Debusschere and Paige Mosser Theriac, Kentuckiana Engineering Co., Inc.; Denny Larson, Global Community Monitor; Sara Scheetz, LG&E; Don Haynes, ERM; Pat Moran, Stites & Harbison; Tim Corrigan, GLI; Joan Lindop, Sierra Club; Ray Pierce, Flowervale Leemont Pierce Neighborhood Association; Tom Herman, Zeon Chemicals, and Barbara Hall, Ford Kentucky Truck Plant.

Introduction of New Employees

Mr. Williams introduced two new District employees, Amy Osborn, Engineering Specialist, and Scott Wegenast, Community Outreach Supervisor.

Public Recognition

Ms. Fitzgerald presented a Lawn Care for Cleaner Air Award to Frank Schwartz of the Phoenix Hill Cooperative Housing.

Approval of Minutes

The minutes of the Regular Meeting of April 21, 2004, and the Special Meeting of May 3, 2004, were approved as distributed.

Public Comments

Ms. Paula Kendall, citizen, who lives next to the Williams Food Services, said that the trucks associated with this company park on the side of her home with their engines running constantly from 3:00 a.m., making it difficult to breathe. Ms. Kendall requested that the District investigate this problem.

Mr. Tim Duncan, REACT, said that the agreement with American Synthetic Rubber to reduce 1,3-butadiene by up to 50% is an important first step. He said, however, that he is troubled that there aren’t any details to this plan to review. He emphasized that these agreements are only the first step of the needed comprehensive toxic air pollution plan.

Mr. Ron Musgnug, American Synthetic Rubber Company (ASRC), said that the company made a commitment to Mayor Abramson and District to conduct a comprehensive study of its processes and emissions controls. Based on this study, ASRC has identified and will implement additional projects that will result in an estimated 50% reduction of 1,3-butadiene emissions by 2006, as compared to reported emissions for 2003. He said that these projects will involve making modifications to the production processes, reducing an estimated 9,000 pounds annually, and installing a new control device in 2005, reducing an estimated 51,000 pounds annually. The report of this study was submitted to the District on May 18, 2004. Mr. Musgnug said that ASRC has proposed, for Board approval, a revised enforceable agreement that incorporates these additional projects.

Mr. Denny Larson, Global Community Monitor, said that he has been working with the citizens of Rubbertown on “Bucket Brigade” projects so they can take their own air samples. He emphasized four points: 1. fugitive emissions can be a significant percentage of the total emissions from a chemical plant; 2. a company with a flare should be required to monitor what is going to and what is coming out of the flare; 3. reporting of an upset and determining the root cause of the upset is important to prevent future upsets; and 4. strict enforcement of the requirements is very important.

The Rev. Louis Coleman, Justice Research Center, said that he still has concerns regarding the agreements with the Rubbertown companies. He said that the Justice Resource Center has encouraged the public throughout the community not to purchase products manufactured by the Rubbertown companies until the 1,3-butadiene emission reductions have been made. He said that representatives of the National Black Environmental Justice network will visit on June 8th to review and support the local efforts to get emission reductions.

Unfinished Business

  1. Update on University of Louisville study

    Mr. Williams said that the District has reviewed the University of Louisville report regarding the American Synthetic Rubber Study and discussed the conclusions with the authors of the study. Mr. Williams said that there are several possible reasons for the increases of 1,3-butadiene, the two most likely being that there are unknown sources of 1,3-butadiene or that increases in emissions from the known facilities were the result of malfunctions or leaks.

    Mr. Williams indicated that the District will received a $267,000 grant from the U.S. Environmental Protection Agency (EPA) to do additional monitoring of toxic air pollutants. Some of this monitoring would focus on American Synthetic Rubber Company, the largest stationary sources of 1,3-butadiene emissions. He said that the grant would also fund an examination of the meteorological conditions on the days during which monitoring took place in the original study to determine if there are any correlations between monitored concentrations and meteorological conditions.

  2. Enforceable Board Agreements for 1,3-butadiene and chloroprene emission reductions

    Mr. Williams said that the three agreements to be presented to the Board for action will require specific, quantifiable, and enforceable reductions of 1,3-butadiene and chloroprene. He highlighted that the amended American Synthetic Rubber Company agreement will include significant emission reductions that have not been in previous versions of the agreement. He emphasized that these agreements are not the end of the process; they are the beginning step along the path that will include a comprehensive toxics regulatory program that is expected to be ready for final Board action by November of this year.

    1. Zeon Chemicals L.P.

    Mr. Trout said that the emission reduction projects in the enforceable agreement with Zeon Chemicals have not changed from the previous versions reviewed by the Board. He noted that there was a change to the language under paragraph seven that would require the company to propose a schedule for implementing an alternate project if one of the projects in the agreement could not be completed. The previous version merely required the company to indicate whether it would implement an alternate project if one of the projects in the agreement could not be completed. Mr. Trout said that the District recommends that the Board approve the Enforceable Board Agreement with Zeon Chemicals as presented today.

    Motion: Mr. Hammond moved to approve the Enforceable Board Agreement with Zeon Chemicals as recommended by the District.

    The motion passed unanimously.

    2. DuPont Dow Elastomers L.L.C.

    Mr. Trout said that the only change to the projects that were included in the initial draft of the agreement with DuPont Dow Elastomers is that the project to change the in-process material sampling procedure was withdrawn because a more detailed review showed the concept to be infeasible. Additionally, implementation of the project involving the emulsion storage tanks would be delayed because of a permitting issue. He indicated that the same change to the language in the Zeon Chemicals agreement regarding the requirement to propose a schedule for implementing an alternate project if one of the projects in the agreement could not be completed was made to this agreement.

    Mr. Trout said that the District recommends that the Board approve the Enforceable Board Agreement with DuPont Dow Elastomers as presented today.

    Ms. Embry asked whether there was a specific date for completion of the project to install piping to connect the vapor spaces of the three unstripped polymerized emulsion storage tanks. Ms. Anderson responded that a specific completion date was not included because this project is subject to a permitting requirement and the EPA had raised questions regarding the applicability of the federal Prevention of Significant Deterioration (PSD) requirements. In response to Ms. Embry’s question on the normal permit process time frame, Mr. Trout said that a permit review would typically take several months, but a project that was subject to the PSD requirements would take considerably longer. However, it appeared as if the issues raised by the EPA had been resolved and that the permit review could be completed quickly. He said that the District has given a high priority to completing its review of this permit application.

    Mr. Jonathan Miller said that the DuPont Dow Elastomers company officials had felt that they had an opportunity to take swift action to complete this project that would reduce chloroprene emissions. He said that the permit issue essentially prevented the company from implementing the project quickly; the project could have been completed during a recent unforecasted shutdown of the process. He said that company officials had considered implementing the project before a permit was issued. Mr. Williams emphasized the importance of complying with the permitting requirements and said that willfully violating this requirement could subject the company officials to a significant penalty. He said that the District did not have the authority to allow the company to proceed before the appropriate permit is issued.

    Mr. Trout added that part of the District’s permit review is to ensure that federal requirements are met if applicable. If the federal PSD requirements had applied, then federal control technology and air quality demonstrations would have been required. Failure to comply with these additional requirements could have subjected the company to federal enforcement actions as well as District enforcement actions.

    Motion: Mr. Hammond moved to approve the Enforceable Board Agreement with DuPont Dow Elastomers as recommended by the District.

    The motion passed unanimously.

    3. American Synthetic Rubber Company

    Mr. Trout said that before addressing the Enforceable Board Agreement with the American Synthetic Rubber Company (ASRC) the District would summarize the results of the two studies performed by ASRC. Mr. Trout said that as Mr. Williams reported last month, the first study focused on whether the flare could be operated in a manner that would further reduce the 1,3-butadiene emissions. The conclusion of the study was that the flare was being operated in a manner that pretty much maximized the reduction of emissions. Mr. Trout said that after reviewing the first study, the District agreed with the study’s conclusion.

    Mr. Trout explained that the purpose of the second study was review each step of the process to determine if there were more effective ways to reduce the emissions of 1,3-butadiene. The District had received the second report just yesterday, so it had not yet reviewed the study in detail. However, on cursory review, the District agrees with the conclusions that several actions could be taken to reduce emissions, most notably replacing the flare as the primary control device with a different combustion device that would be capable of attaining a higher control efficiency.

    Mr. Trout said the second study has three recommendations, all of which ASRC has included in the amended Enforceable Board Agreement distributed this morning. The first recommendation is to make several process changes that would, by the end of 2004, reduce the 1,3-butadiene emissions by about 9,000 pounds per year, an 8% reduction from the 2003 reported emissions. The next and most significant recommendation is to replace the flare with a more efficient combustion control device, reducing the 1,3-butadiene emissions by approximately 51,000 pounds per year, a 42% reduction from the 2003 reported emissions. The third recommendation is to continue to study other identified changes that have the potential to further reduce 1,3-butadiene emissions. Mr. Trout indicated that the same change to the language in the Zeon Chemicals agreement regarding the requirement to propose a schedule for implementing an alternate project if one of the projects in the agreement could not be completed was made to this agreement.

    Mr. Trout said that the District recommends that the Board approve the revised Enforceable Board Agreement with the American Synthetic Rubber Company as presented this morning.

    Ms. Embry said that prior to making a motion on the agreement with ASRC, she wanted to emphasize that the agreements based upon the voluntary reductions from the companies that emitted 1,3-butadiene and chloroprene are intended to reflect actions that could be taken quickly to reduce emissions but are not intended to take the place of a comprehensive, regulatory toxics program.

    Motion: Ms. Embry moved to approve the Enforceable Board Agreement with the American Synthetic Rubber Company as recommended by the District. However, as a second part to this motion, Ms. Embry moved that the Board require a public hearing to be held prior to the issuance of a construction permit for the replacement control device. She said that an understanding of the details of the control device and the emission limits established by that permit is important to both the Board members and the public.

    Chair Cassidy asked whether the flare at ASRC is subject to EPA regulations and whether by replacing the flare ASRC would be required to go beyond the federal minimum requirements. Mr. Trout responded that the processes at ASRC are subject to a federal Maximum Achievable Control Technology (MACT) standard, but that a flare would meet the MACT requirement. He explained that by enclosing the gas stream in a combustion device, the gas stream can be heated to a higher temperature for a longer period of time, thus increasing the control efficiency of the combustion device over that which could be achieved by a flare.

    The motion passed unanimously.

Committee Reports

  1. Air Quality Task Force

    Mr. Trout said that the Air Quality Task Force met April 23, 2004. Mr. Williams gave a summary of the April 15th actions taken by the EPA to designate and classify areas with respect to the 8-hour ozone standard. The Louisville area was designated nonattainment and given a Basic classification pursuant to Subpart 1 of Part D of Title I of the Clean Air Act. In general, this means that the Louisville area will not be subject to specific control requirements, just the general provisions of Subpart I that require the implementation of reasonably available control measures and a plan to attain the standard. Any detailed requirements will be established in a federal regulation that is expected later this summer.

    The main part of the meeting was a presentation about Atlanta by guest speaker Dr. Michael Chang from the Georgia Institute of Technology. Dr. Chang gave an overview of the formation of ozone and discussed the ozone precursor emissions inventory for the Atlanta area. He indicated that approximately 80% of the volatile organic compound (VOC) emissions in the Atlanta area come from biogenic sources, with only 20% coming from anthropogenic (man-made) sources. In analyzing the reductions made in VOC emissions and the changes to the ozone levels over the last two decades, he concluded that more recent VOC emission reductions were having less impact on reducing ozone levels than VOC emission reductions had in the earlier part of that period. Dr. Chang’s presentation can be viewed on the District’s web page. Mr. Trout said that the next meeting of the Air Quality Task Force will focus on an analysis of changes in the VOC and nitrogen oxides emissions in the Louisville area.

Staff Reports

  1. Director

    Mr. Williams said that on May 14th the plaintiffs in the VET Program litigation filed a pleading in federal court suggesting projects totaling $1.75 million that Judge Heyburn should require of the District and Metro Government. One project is to fund reduced bus fares for the Transit Authority of River City (TARC) this summer, and the other project is to provide a computer program for TARC’s website to assist in obtaining bus route information. The District has the opportunity to respond to that pleading by June 4th. The next court date is June 11th.

    Mr. Williams said that the EPA appears to be on schedule with implementing the PM2.5 standard. The next step is for the EPA to respond to the States’ nonattainment area recommendations by June 15th. Mr. Williams said that Kentucky has recommended that only Jefferson and Fayette Counties be designated as nonattainment for the PM2.5 standard. He said that the indications are that the EPA response will likely include additional counties that the EPA believes should also be designated as nonattainment for the PM2.5 standard. The EPA is currently projecting that final designations will be made by November 2004. The PM2.5 implementation rule is scheduled to be proposed by August 2004 and finalized by June 2005. Subpart 1 calls for an area to reach attainment within five years of the nonattainment designation, with a provision to extend the attainment date by another five years. Thus, Jefferson County would be required to attain the PM2.5 standard by June 2010, but that could be extended to 2015.

    Mr. Williams announced that the District filed to intervene in federal litigation brought by the EPA against Cinergy, the parent company of the Gallagher Plant. The Gallagher Plant, located directly across the Ohio River from western Jefferson County, is a significant source of pollutants affecting Jefferson County, particularly sulfur dioxide. Though the Gallagher Plant has only one-half the generating capacity of the Louisville Gas & Electric Company Mill Creek Generating Station, the Gallagher Plant emits more than twice as much sulfur dioxide, which is, importantly, a fine particle issue for Jefferson County. The emissions from the Gallagher Plant are frequently blown into Jefferson County.

    The District is one of the first local governments in the nation to intervene in this type of federal litigation. The trial for this matter is currently scheduled for June 2005. The District will be participating in those aspects of the litigation that specifically focus on the Gallagher Plant.

  2. Lawn Care for Cleaner Air Awards

    The list of this month’s Lawn Care for Cleaner Air Award recipients was submitted for filing. A copy is attached to the original minutes.

  3. Air Quality Data

    The air quality monitoring reports were submitted for filing. A copy of each report is attached to the original minutes.

  4. Enforcement Status

    The APCD Enforcement Status 5/10/2004 (PDF) report was submitted for filing. A copy is attached to the original minutes.

  5. Startup, Shutdown, Malfunction, and Emergency Report

    The Malfunctions, Emergencies, Startups and Shutdowns received 4/16/2004 through 05/7/2004 (PDF) report was submitted for filing. A copy is attached to the original minutes.

Adjournment

The meeting adjourned at 10:05 a.m. The next regular Board Meeting is Wednesday, June 16, 2004.

 

_______/signed/_______
Karen Cassidy
Chair

_______/signed/_______
Jonathan L. Trout
Secretary-Treasurer


 

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